Side Pod Extension Systems
The Coco Flare™ Side Pod system is engineered to radically maximize the internal living space of your van without permanently altering its factory silhouette or aerodynamic profile.
The Coco Flare™ Side Pod system
The Coco Flare™ Side Pod system is engineered to radically maximize the internal living space of your van without permanently altering its factory silhouette or aerodynamic profile.
By creating precision-molded extensions for the rear quarter panels, the Coco Flare™ allows you to install a full-length bed across the width of the vehicle (“East-West” configuration), reclaiming up to 1.5 meters of valuable longitudinal floor space for cabinetry, seating, or workspace.
Utilizing our signature 3D chassis scanning, the side pods blend flawlessly into your vehicle’s structural exterior lines, providing a high-end, factory-OEM look with structural integrity built to withstand extreme environments.
Maximized Internal Width:
Utilizing our signature 3D chassis scanning, the side pods blend flawlessly into your vehicle’s structural exterior lines, providing a high-end, factory-OEM look with structural integrity built to withstand extreme environments.
– Streamlined Aerodynamics:
Precision-molded to curve tightly against the vehicle body. Our pods drastically minimize drag and wind noise compared to traditional bulky fiberglass box conversions.
1. Available Material Configurations: Choose between our ultra-lightweight, automotive-grade 3d Print Pet G (Plastic) or our standard but still great, heavy-duty Precision-moukded fibreglass with OEM stiffness.
2. Window Integration: Exclusively designed to host our proprietary top-hinged cassette window.
This flush-fitting window:
This flush-fitting window matches the exact curves of the pod architecture, providing perfect insulation, integrated fly screens, and total blackout performance.
Seamless Internal Fit: Engineered to line up perfectly with our internal Hard Shell™ panel contours, completely eliminating uninsulated voids, thermal bridging, or raw, unfinished interior edges.
Technical Specifications & Compatibility
Lightweight 3d printed Pet G, reinforced with added window frames and shore inlet/outlet, Standard GRP precision mould
Seamless Internal Fit: Engineered to line up perfectly with our internal Hard Shell™ panel contours, completely eliminating uninsulated voids, thermal bridging, or raw, unfinished interior edges.
Insulation Rating:
Our 3d Printed flares are formulated with structural core insulation materials to prevent condensation and provide superior thermal retention.
Exterior Finish:
Delivered in a clean primer coat ready for color-matching body paint, or wrapped to seamlessly integrate with your vehicle’s branding.
Eco-Alignment:
Engineered for long-term durability and structural removal, fitting neatly into our circular, zero-waste manufacturing commitment.
Vehicle Platform Support:
VW: Crafter (LWB)
MAN: TGE LWB/
COMING SOON
Crafter/Man MWB
Stellantis Group – Boxer, Ducati – Relay